An industrial RFID system is a powerful solution for reliably and comprehensively documenting individual working steps in manufacturing environments. But an industrial RFID system that meets your application needs isn’t available off-the-shelf. To build the system you need, it is important to consider what problems you hope RFID will solve and what return on investments you hope to see.
RFID can deliver many benefits, including process visibility and providing data needed to better manage product quality. It can be used to improve safety, satisfaction and profit margins. It can even be used to help comply with regulatory standards or to manage product recalls. And RFID can be used in a wide range of applications from broad areas like supply management to inventory tracking to more specific applications. These improvements can improve time, cost or performance—though not typically all three.
It is essential to understand and document the goal and how improvements will be measured to in order to plan a RFID system (readers, antennas, tags, cables) to best meet those goals.
Other important questions to consider:
Will the system be centralized or de-centralized? Will the system be license plate only or contain process data on the tag?
How will the data on the tags be used? Will the information be used to interface with a PLC, database or ERP? Will it be used to provide MES or logical functionality? Or to provide data to an HMI or web browser/cloud interface?
Will the system be required to comply with any international regulations or standards? If so, which ones: EPC Global, Class 1 Gen 2 (UHF only), ISO 15693, or 14443 (HF only)?
What environment does the system need to perform in? Will it be used indoor or outdoor? Will it be exposed to liquids (cleaning fluids, coolants, machine oils, caustics) or high or low temperatures?
Does the RFID system need to work with barcodes or any other human readable information?
What are the performance expectations for the components? What is the read/write range distance from head to tag? What is the station cycle timing? Is the tag metal-mounted? Does the tag need to be reused or be disposable? What communication bus is required?
With a clear set of objectives and goals, the mechanical and physical requirements discovered by answering the questions above, and guidance from an expert, a RFID system can be configured that meets your needs and delivers a strong return on investment.