RFID ROI – Don’t forget the payback!

traceability_1Just recently, while visiting a customer wanting to implement an RFID asset tracking solution, it occurred to me that ROI (return-on-investment) should always be the ultimate goal for most uses of RFID. What brought this to mind? It was because we were discussing technology before understanding what the ultimate ROI goal was. I’m sure you could say this was failure from a sales perspective, but I’m sure at some point you have also found yourself caught up in the technology seeming so promising and exciting in terms of its benefits, that you lost track of why you were there in the first place. Also, many times, the technology stage is where equipment suppliers and/or integrators are brought in.

As with most projects of this nature, they get started because someone says something like “why don’t we do XXX, it will save us money, time, trouble, loss or get us in compliance” or all of the above and likely more. But this same thought can get lost going through execution. RFID projects are no exception. Many successful RFID implementations show it can bring large benefits in short and long-term ROI not just in asset tracking, but manufacturing, warehousing, supply chain and so on. But the implementor must always keep track of the ROI goal and be willing to share this with their internal stakeholders, supplier and integration partners to be sure everything stays on track and technology does not take over for technologies sake.

Unfortunately the ROI is not always calculated the same for applications. Typically ROI can simply be measured in time period until the investment is paid back or the money saved over a given period of time. The most simplistic way of calculating payback or ROI is: Cost of Project (calculated at the beginning) / Annual Cash Revenues (expected savings) = Payback Period. Unfortunately the rub comes in when calculating the detail in the two factors. This can be because the cost of the project is not totally encompassing and/or revenue does not take into consideration factors like interest costs or variations in production, for example. As this will ultimately become the measure of successful projects, really understanding ROI is critical.

Factors in Annual Cash Revenues are factors the implementer needs to understand and grasp as the reasons for undertaking a project. These factors will typically involve several aspects of their business, including savings from greater efficiency, lower cost in storage or inventory, less scrap, higher quality standards (less failure returns), compliance benefits, etc. In fact, this part is difficult to encompass here in this forum. But Cost of Project has some factors I can point out. In the example I raised in the beginning, the customer needed to not only address the read/write equipment and tags (including handheld’s), but also the cost of installing all the possible variations in tag types used during manufacture, common database/software needed, bringing distributors and field service on board, integration providers costs (internal also), training needs, software licensing, start-up and support cost, and so on. So in a manufacturing line, it starts with the new equipment, but must include the PLC/database programming, pallet modifications, station installation, spare parts, start-up and training for example. In warehousing, it might include new equipment, loss of facility equipment like forklifts or warehouse area, facility modification like electrical for example, ERP and WMS implementation or integration, commissioning and training.

One thing to consider toward understanding these factors before implementing a total enterprise solution, whether in warehousing, supply chain or manufacturing is to consider a pilot or test/trail program to determine as many factors as possible and test the results before committing to the full investment of the complete project.

So in your next project, remember to include your stakeholders and partners in your end goals, try to encompass all the factors and don’t forget the payback!

To learn more about RFID visit us at www.balluff.us/rfid.

RFID – Keep it Simple!

traceabilityMost of us drive an automobile and use a PC daily. However, very few of us could accurately describe the intricate details of how each of those work. They help us get to work and help us do our work. There is not a need for us to know and understand the algorithm that allows us to compose and save an excel spread sheet. As well, there is not much use in knowing the coefficient of friction when using snow tires compared to standard tires. While those factors play a major role in the tools we use every day, we do not necessarily need to be an expert or scientist to reap the benefits.

Much like a car or PC, RFID systems enable us to be more efficient and productive. Specifically, RFID systems in manufacturing enable full visibility into the process. RFID technology provides actionable data to an organization. Having access to actionable data allows an organization to make critical business decisions with a great degree of confidence. Essentially, it takes the guess work out of the process.

So, how does it work? Very simply, a reader reads the information that has been written to the memory of a tag. Yes, it is that simple.

Check out this webex sponsored by SME. This is a very basic introduction to RFID and how it is used in manufacturing.
https://smeweb.webex.com/smeweb/lsr.php?RCID=c517f86066227766f9e36668c2325aa8