As manufacturers move toward Industry 4.0 and the Industrial Internet of Things (IIoT), common communication platforms are needed to achieve the next level of efficiency boost. Using common communication platforms, like Time-Sensitive Networking (TSN), significantly reduces the burden of separate networks for IT and OT without compromising the separate requirements from both areas of the plant/enterprise.
TSN is the mother of all network protocols. It makes it possible to share the network bandwidth wisely by allocating rules of time sensitivity. For example, industrial motion control related communication, safety communication, general automation control communication (I/O), IT software communications, video surveillance communication, or Industrial vision system communication would need to be configured based on their time sensitivity priority so that the network of switches and communication gateways can effectively manage all the traffic without compromising service offerings.
If you are unfamiliar with TSN, you aren’t alone. Manufacturers are currently in the early adopter phase. User groups of all major industrial networking protocols such as ODVA (CIP and EtherNet/IP), PNO (for PROFINET and PROFISAFE), and CLPA (for CC-Link IE) are working toward incorporating TSN abilities in their respective network protocols. CC-Link IE Field has already released some of the products related to CC-Link IE Field TSN.
With TSN implementation, the current set of industrial protocols do not go away. If a machine uses today’s industrial protocols, it can continue to use that. TSN implementation has some gateway modules that would allow communicating the standard protocols while adding TSN to the facility.
While it would be optimal to have one universal protocol of communication across the plant floor, that is an unlikely scenario. Instead, we will continue to see TSN flavors of different protocols as each protocol has its own benefits of things it does the best. TSN allows for this co-existence of protocols on the same network.
Users of IO-Link have long been in search of a solution for implementing the demands for functional safety using IO-Link. As a first step, the only possibility was to turn the actuators off using a separate power supply (Port class “B”, Pins 2, 5), which powers down the entire module. Today there is a better answer: Safety hub with IO-Link!
This integrated safety concept is the logical continuation of the IO-Link philosophy. It is the only globally available technology to build on the proven IO-Link standards and profisafe. This means it uses the essential IO-Link benefits such as simple data transport and information exchange, high flexibility and universal applicability for safety signals as well. Safety over IO-Link combines automation and safety and represents efficient safety concepts in one system. Best of all, the functionality of the overall system remains unchanged. Safety is provided nearly as an add-on.
In the center of this safety concept is the new safety hub, which is connected to an available port on an IO-Link master. The safety components are connected to it using M12 standard cable. The safety profisafe signals are then tunneled to the controller through an IO-Link master. This has the advantage of allowing existing infrastructure to still be used without any changes. Parameters are configured centrally through the user interface of the controller.
The safety hub has four 2-channel safe inputs for collecting safety signals, two safe outputs for turning off safety actuators, and two multi-channel ports for connecting things like safety interlocks which require both input and output signals to be processed simultaneously. The system is TÜV- and PNO-certified and can be used up to PLe/SIL 3. Safety components from all manufacturers can be connected to the safe I/O module.
Like IO-Link in general, Safety over IO-Link is characterized by simple system construction, time-and cost-saving wiring using M12 connectors, reduction in control cabinet volume and leaner system concepts. Virtually any network topology can be simply scaled with Safety over IO-Link, whereby the relative share of automation and safety can be varied as desired. Safety over IO-Link also means unlimited flexibility. Thanks to varying port configuration and simple configuration systems, it can be changed even at the last minute. All of this helps reduce costs. Additional savings come from the simple duplication of (PLC-) projects, prewiring of machine segments and short downtimes made possible by ease of component replacement.
To learn more about Safety over IO-Link, visit www.balluff.com.