RFID for Improved Operator Accountability

One of the most fascinating parts of my job is making site visits to manufacturing plants across the country. Getting a first-hand look at how things are made in a modern manufacturing facility is nothing short of amazing. Robots whirling, automatic guided vehicles (AGV’s) navigating the floor, overhead cranes and gantries lifting tons of material over-head, flames shooting from ovens, and metal chips flying create an exciting, but sometimes dangerous, work environment. To some people this may seem like a good reason to avoid these places, but if you are fitted with the appropriate personal protective equipment (PPE) the chances for injury are minimal.

The safety of every human in the plant is the top priority.  This is why there are requirements to wear PPE that is suitable for the environment and the hazards within. The challenge is confirming that everyone is aware of the required equipment, and that they indeed are wearing that equipment.

This can be accomplished with a simple RFID kiosk system. When an operator scans their ID they are asked a series of questions to ensure they are wearing the correct PPE. If the operator confirms they are wearing all the required gear, they can begin work in the area they are assigned. If not, a supervisor will be notified so the correct equipment can be obtained. This method can serve as a daily reminder for what needs to be worn while holding the operator accountable.

Ultimately, it is up to the plant and occupational safety organizations to define what needs to be worn and where it should be worn, but it is the responsibility of the operator to actually wear it. The same system can be used for vendors, visitors or anyone else who ventures out on the plant floor.