3 Easy Options to Get Started With IIoT in 2022

The Industrial Internet of Things (IIoT) may seem large, intimidating, and challenging to implement; however, new systems and solutions will eliminate the perceived barriers for entry. As we wrap up the year and make plans for 2022, now is a great time to resolve to modernize your facility.

Do you have a process, system or machine that has outlived its life expectancy for many years or even decades and isn’t up to current IIoT standards? Great news: you have several options for updating.

Traditional approach

The traditional approach allows you to use your current controller to output your information to your existing database. If you want to try IIoT on your current setup and your controller cannot be modified, a self-contained system will allow for ultimate flexibility. It will provide you with access to the data based off an extra layer of sensing with a focus on condition monitoring. This approach is the least expensive route, however, if database access is restricted the following options may be better choices.

Cloud-based current industry standard

A second option is to use a portable monitoring system that has a condition monitoring sensor. It is essentially five sensors in one package that can hook up to a system using the cellular network to report data to a secure cloud database. This approach is useful in remote locations or where local network access is limited. If you have a problem area, you can apply this temporarily to collect enough data, enabling you to implement predictive maintenance.

Local-based current industry standard

A local self-contained system is a great solution if a cloud database is not desired or allowed. Systems such as a Condition Monitoring Toolkit allow for recording of devices onto the local memory or USB drive. Additionally, multiple alarm set points can be emailed or extracted locally. This approach is best for testing existing machines to help with predictive maintenance, to improve a process, or even to prevent a failure.

All three of these options require data management and analysis to improve your processor and to remedy problematic areas. Using any of them is an opportunity to test the IIoT waters before fully diving in. Extrapolating the results into problem-solving solutions can allow you to expand IIoT to the rest of your facilities in a cost-effective manner.

Machine Tool Identification with RFID -Automation for Advanced Machining

When most people think of automation in manufacturing the first thing that comes to mind is usually a robot. Without a doubt, robots play an integral part in automating the production process, and let’s face it they are pretty cool. However, there is an often overlooked topic in the automation discussion and that is Automatic Data Collection (ADC), which includes barcode and RFID technology. While it doesn’t carry the “cool factor” quite as well as robotics, RFID has helped automate manufacturing, specifically machining, over the last 30 years.

How is it used?

An RFID tag is placed in the tool holder and stays put for the life of the tool. The tag essentially acts as a mini database that can be read and written to thousands of times.

What type of data is typically written to the tag?

Tool Life, Tool Chain Pocket location, Offset Data, Maintenance Info, etc. Up to 2K of info can be written and read and erased and written again. In addition, this information can be updated on the spot.

What are the benefits of using RFID in Machine Tools?

RFID Improves Quality, Increases Efficiency, and Reduces overall Costs by:

Maximizing Tool and Machine Utilization

  • Precise up-to-date tool life information
  • Accurate transfer of tool offset data
  • Continuous tracking of the tool

Minimizing Human Error

  • Eliminates human data entry
  • Automates transfer of data from presetter to machine
  • Data can be accessed directly on the plant floor as opposed to a database lookup

ToolIDRFID is a tried and true technology that will continue to have a great impact on the machining process. Organizations all over the globe are saving millions every year by utilizing this simple method of collecting and transferring data. Machine tool ID is a no-brainer when quality, efficiency, and productivity matters!

For more information or to learn more visit www.balluff.us.