Magnetic Field Sensors – Not Just For Cylinder Applications

When thinking of magnetic field sensors the first form factors that come to mind are C or T slot style sensors designed to fit into specific cylinders. These popular types of magnetic field sensors are used to sense through the aluminum body of a cylinder and detect a magnet inside the housing (cylinder wall) of the cylinder. This is a very reliable sensor type that simply detects the extended or retracted position of a cylinder.

BMF Application2But did you know you can achieve a wide range of applications when using tubular style magnetic field sensors? These types of magnetic field sensors typically come in tubular sizes that range from 6.5mm – M12x1 and can be used with various size magnets to cover several application specifications. These offerings offer precise reliable switch points, robust housings for harsh applications and they are also short circuit protection. For example, if a target is too far away for a traditional inductive proximity sensor or maybe too reflective for a photoelectric sensor, a tubular magnetic field sensor and a mating magnet can reliably sense that magnetic field from 90 mm away! Great distance, switching frequency at 10k Hz, and with a small mounting footprint!

BMF ApplicationApplications include pallet detection, high speed impeller, gear, cog detection, many more in a wide range of industry disciplines.

To learn more about magnetic field sensors you can visit www.balluff.us.

Better Alternatives to Pneumatic Cylinder End-of-Stroke Detection

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There are better alternatives to detect pneumatic cylinder end of stroke position than reed switches or proximity switches. By better, I mean they are faster and easier to implement into your control system. In addition, you can realize other benefits such as commonality of spare sensors and lower long-term costs. So what are the better solutions?

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The Pros and Cons of End-of-Stroke Detection with Reed Switches

Pneumatic cylinders are used in many applications as prime movers in machinery, material handling, assembly, robotics, medical, and the list could go on. One of the challenges facing OEM’s integrators and end users is to detect reliably whether the cylinder has been fully extended or retracted before allowing machine movement. Solutions include the use of inductive sensors with some sort of target and internally mounted magnet (by the cylinder manufacturer) on the cylinder piston. In my previous blog, I discussed the two primary magnets, axially and radially magnetized magnets, used by cylinder manufacturers. Now, we will review one of the most commonly used magnetic field sensors to detect extension and retraction of the cylinder…the well-known reed switch.

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