2 Solutions for Preventing Catastrophic Metal Forming Events

Have you ever heard the phrase, “Nine pounds of stuff in a one pound bag?”, or otherwise known as the “Blivet Effect?”

I’ve recently experience this, actually four incidences in three different companies to be exact. It revolves the wrong shut height.  When the recipe in a press doesn’t match die dimensions, or when the die dimensions are estimated, some bad things can happen.

In all of these companies, stamping presses of various tonnage ratings were run with a die that was over shut height dimension (the first hit caused a kaboom!).  Dies were locked up so badly, that they had to be torched, cut, and/or mechanically coaxed out.  In all cases, it took several days for this process to take place, causing lost production and significant down time (not to mention the financial loss and aggravation for a multitude of employees).

In order to eliminate these situations, here are two off-the-shelf electronic solutions that can be installed:
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