1 Visual Way to Improve Operator Performace

Many manufacturers I talk to are excited about the possibilities that our new Smart Light technology, used in level mode, brings to their production or machines.  Here’s a video if you havent seen it yet:

It works over virtually any industrial network with an open standard called IO-Link, which I’ve discussed many times in previous posts.

What I’m really impressed with is the number of people integrating the level mode as a quick and easy way to give instantaneous feedback to an operator on their performance to a quota or as a count-down timer.  Here you can see in the middle of the right photo a bright green bar light just to the left of the red kanban rack.  There are multiple of these lights in this image.

Tesla Motors Blog – Factory Upgrade

This light is a five zone Smart Light operating in level mode.  As the cycle time winds down, the light decreases in value until there is no more time, at that point it flashes bright red to notify the operator to cycle to the next vehicle.  It keeps the production on track and helps operators know quickly and easily how much time remains.  What I’ve been told is nice about this is how bright the light is and that it is easily install-able without a controls cabinet or slice i/o j-box like you can see in the photo.  Others like it because it makes the data visual from all over, where HMIs require you to stand right in front of them for information.

So if you are trying to think about ways to visualize data in your process or production to operators or managers, there are many others out there already using Smart Light for that application. Check it out.

Light it Up! Industrial Stack Lights are old news…

I am seriously excited about the new Smart Light.  It will revolutionize how we automate and interface with people working in the manufacturing environment.  If you didnt watch this video… you need to watch this video.

Even if you don’t know what a stack light is, you will want one of these for your discotec to light it up!

Operating on the open communication protocol IO-Link that I have discussed in previous posts, I think this single part number will improve the factory for:

  • an operator wanting to know when to refill a feederbowl, position a part, or empty a full output bin
  • a maintenance guy needing to know what cell is causing the machine downtime
  • a plant manager wanting to know the machine output, speed, productivity

If you want more information on how this works visit the Smart Light webpage.