RFID is one of the hottest trending technologies in the tire industry. It has the potential to increase efficiency in tire production and logistics processes and gather large amounts of data for IIoT.
This technology will:
- Reveal transparency deep in the processes
- Minimize the number of rejected tires
- Improve production processes for fewer failures
- Increase control of materials
- Improve the overall quality of individual tires
The challenge of using RFID in the tire industry is dealing with the harsh environments of some of the production areas in automotive plants. But the benefits of RFID to the tire industry are becoming more and more a reality. Suppliers of RFID are talking to tire manufacturing engineers, automation teams, material handling teams and R&D development engineers to develop better tools. For now, here are some examples of where RFID can be implemented in the tire creation process to improve efficiency, quality and cost.
In the mixing process, RFID “labels” are applied to all the chemicals and rubber compounds to assure the mixing of the right recipe of materials. RFID readers can be mounted on TBMs (Tire Build Machines), which are located before the curing press process, to assure the right material reels, parts and tools are in place before the expensive tire build process occurs.
There is also a growing need for RFID in the curing and mold processes. It important to manage the molds and the parts of the mold, like the bead rings, mold containers and mold segments. These are very expensive and there are hundreds in the average plant. Tags need to be able to sustain temperatures above 300 °F continuously for 8 hour shifts with little to no cooling down time.
RFID is an excellent tool to monitor material flow throughout the whole manufacturing process. RFID can be added to a trolly, AGV, conveyors and hook-chain conveyors.
While RFID is already being implemented by some tire manufacturers, there is much room for much growth in this conservative industry. As more manufacturers lean into IIoT and the need for data, RFID will surely be used more and more often.
The tire industry is excited to roll in RFID technology and pumped up to implement it where it makes the most sense and ROI dollars.
For more information about the tire industry, visit https://www.balluff.com/local/us/industries-and-solutions/industry/mobility/tire-industry/