It’s one thing to stamp out a bunch of bad parts because the die hasn’t been properly maintained, but it is another to suffer through a crash because the wrong shut height was set. Failure means hours or even days of downtime and hundreds of thousands of dollars in repair expenses. The fact is, both are preventable with a very simple RFID solution.
Let’s face it, stamping presses aren’t the most technologically advanced machines in our industry. With all the multi-axis, CNC driven machines out there nowadays a press can look somewhat archaic. However, they are one of the most widely utilized machines across the globe today and have been for many years. I can’t say how many times I have walked into a press shop and witnessed 30 year old presses in full operation. So while they may be the dinosaurs in the world of machines, their flawless operation is critical.
One sure way to protect this critical process is to incorporate RFID. Simply affixing an RFID tag to the die can inform the operator of the following:
- Die location
- Use Data
- Repair Data
- Setup Data
- Shut Height
- Feed Material
- Correct Transfers
- Number of Hits
All this information is recorded to the tag’s memory and can be read with either a handheld or fixed reader. Since the tag can be read and written to, the information on the tag can be updated after every job or periodic maintenance.
Everyone knows that properly maintained tools extend the life of equipment and help ensure quality products are being produced, but recording this data is another story. The safest and most secure method of recording data about a die is RFID. There are no documents to lose, or illegible handwriting to decipher because the RFID tag is secured directly to the die. Incorporating a die protection program is certainly not a major undertaking. On the contrary, recovering from a crash can cause a major strain on time and resources.
Learn more about solutions for the Metal Stamping industry by visiting Balluff’s website.