Going about our hectic daily lives, we tend to just take the modern cycle of innovation for granted. But when we stop to think about it, the changes we have seen in the products we buy are astonishing. This is especially true with regard to electronics. Not only are today’s products more feature-laden, more reliable, and more functional…they are also unbelievably small.
I remember our family’s first “cell phone” back in the ’90s. It was bolted to the floor of the car, required a rooftop antenna, and was connected to the car’s electrical system for power. All it did was place and receive phone calls. Today we are all carrying around miniature pocket computers we call “smartphones,” where the telephone functionality is – in reality – just another “app”.
Again going back two decades, we had a 32″ CRT analog television that displayed standard definition and weighed over 200 pounds; it took two strong people to move it around the house. Today it’s common to find 55″ LCD high-definition digital televisions that weigh only 50 pounds and can be moved around by one person with relative ease.
These are just a couple of examples from the consumer world. Similar changes are taking place in the industrial and commercial world. Motors, controllers, actuators, and drives are shrinking. Today’s industrial actuators and motion systems offer either the same speed and power with less size and weight, or are simply more compact and efficient than ever before possible.
The advent of all this product miniaturization is driving a need for equally miniaturized manufacturing and assembly processes. And that means rising demand for miniaturized industrial sensors such as inductive proximity sensors, photoelectric presence sensors, and capacitive proximity sensors.
Another thing about assembling small things: the manufacturing tolerances also get small. The demand for sensor precision increases in direct proportion to manufacturing size reduction. Fortunately, miniature sensors are also inherently precision sensors. As sensors shrink in size, their sensing behavior typically becomes more precise. In absolute terms, things like repeatability, temperature drift, and hysteresis all improve markedly as sensor size diminishes. Miniature sensors can deliver the precise, repeatable, and consistent sensing performance demanded by the field of micro-manufacturing.
For your next compact assembly project, be sure to think about the challenges of your precision sensing applications, and how you plan to deploy miniature sensors to achieve consistent and reliable operation from your process.
For more information on precision sensing visit balluff.us/minis.