Some industrial applications will require a sensor with special properties. This type of sensor offering is needed especially when pressure comes to play. In a wide range of hydraulic cylinder and valve applications high pressure sensors are exposed to hostile environments and are subject to pressure that a standard sensor simply cannot hold up in. For example 350 bar of pressure can be detrimental to a standard sensor as it is not designed for a pressure application.
High pressure inductive sensors are designed to withstand the severe duty of a high pressure application with product features like corrosion – resistant housing materials, high strength ceramic sensing faces and special sealing techniques such as undercut housings with sealing and support rings. This is very important because not only do we need to have a sensor that can withstand pressure on the face of the sensor without damage we also need to make sure we can keep the hydraulic fluid inside the cylinder or valve where it belongs.
In the photo below you will notice the undercut area at the sensing face of the sensor along with an O-ring and supporting backing ring to make sure the application is sealed tight.
There are several common sizes for different types of cylinder and valves however the same principle applies. Below is an example of a flange mount style offering. This type of sensor takes a different design approach that is bolted to the top side of a cylinder with a sealing O-ring under the mounting point.
It’s also important to know what form factor is needed when specifying a high pressure inductive sensor. Typically you will see pressure options from 50 up to 500 bar. The dimensions of the cylinder or valve will determine what type of high pressure sensor is needed.
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